Kevin Burns Blog

Your Safety Department Is Wasting Money Training the Wrong People

Posted by Kevin Burns on July 4, 2025

Your safety programs are well-designed, but they're missing crucial advocates. While most training budgets focus on safety professionals and managers, the real leverage point is developing the one person who either champions or undermines every initiative you launch. It's time to create safety allies where culture is actually made.

Your Supervisors Are Costing You Millions (And You Don't Even Know It)

Posted by Kevin Burns on June 20, 2025

companies bleed millions yearly from an expense they don't even track

Most industrial companies think their biggest expenses are equipment, materials, and labor costs. They're wrong. There's a hidden expense bleeding millions from their operations every single year—one that never appears on financial statements and rarely gets discussed in board meetings. This silent profit killer is operating right under management's nose, creating chaos in productivity, safety, and morale. The companies that have identified and eliminated this hidden cost are dominating their markets while their competitors struggle to understand why they can't keep up.

You Need An Enemy

Posted by Kevin Burns on June 6, 2025

Every senior manager knows the pain: you promote your best technical worker to supervisor, then watch helplessly as good employees underperform, then eventually quit, because your new supervisor doesn't know how to lead. The trial-and-error approach to supervisor development isn't just inefficient—it's destroying your teams and killing your safety culture. It's time to identify your real enemy and fight back with proven leadership development that works from day one.

Why Your Company Standardizes Everything Except What Matters Most

Posted by Kevin Burns on May 23, 2025

Most companies standardize everything except the leadership skills of supervisors who actually run operations, creating costly performance variations.

Why Supervisor Development Must Matter to Safety

Posted by Kevin Burns on April 25, 2025

investing in frontline supervisor development transforms safety culture

Even the best safety programs can fall short of their potential when frontline supervisors lack proper development. Discover how strategic investment in supervisor leadership skills creates a foundation for exceptional safety performance, increased employee engagement, and a thriving safety culture that extends beyond compliance.

Poor Supervisor Communication Is Costing Your Industrial Teams

Posted by Kevin Burns on February 14, 2025

good supervisor communication skills improve engagement, productivity and safety

The gap between good technical skills and effective leadership can cost industrial companies millions in lost productivity, safety incidents, and employee turnover in manufacturing and industrial environments. When your best machinist, welder, or electrician becomes a supervisor, they need more than just technical expertise to succeed. Recent data shows that only 30% of workers feel engaged in their jobs - a problem that often starts with supervisors struggling to communicate team goals effectively.

Safety Managers: Your Secret Weapon is Supervisor Development

Posted by Kevin Burns on January 31, 2025

developing supervisors drives breakthrough safety performance

If you're like most safety managers, you've tried everything to improve your safety metrics. New programs. Better PPE. Enhanced training. Stricter policies. Yet somehow, the results never quite meet your expectations. What if the most powerful tool for transforming safety performance isn't another program or policy, but something far more fundamental? What if the key to breakthrough safety performance is already on your payroll just waiting to be developed?

The Influence of Supervisors on Safety Culture: From Rules to Relationships

Posted by Kevin Burns on October 11, 2024

Are you leveraging your most powerful asset in building a robust safety culture? Your frontline supervisors hold the key to transforming safety from a set of rules into a shared commitment. A supervisor's soft skills - building trust, fostering respect, and empowering team members - can dramatically influence safety outcomes. A supervisor's leadership abilities aren't just good for safety—it's crucial for overall organizational success.

The Critical Role of Relationship Skills for Industrial Supervisors

Posted by Kevin Burns on September 27, 2024

relationship skills are crucial for team success, productivity and safety

Technical expertise isn't enough for today's industrial supervisors. The ability to connect with team members is the real key to success. Supervisor relationship skills drive employee retention, productivity, and safety. Do you have a plan to develop these crucial abilities in your frontline leaders?

Empowering Frontline Supervisors to Build Strong Teams

Posted by Kevin Burns on September 13, 2024

don't let supervisors struggle to connect with their teams

Industrial companies face an invisible challenge: frontline supervisors lacking essential leadership skills. This gap affects productivity, safety, and employee satisfaction. Untrained supervisors thrown into their positions struggle with decision-making, communication, and building personal connections with their team. This can cause production delays, safety concerns, and low team morale. But the true costs of not addressing these issues are the personal challenges supervisors face.

Leadership for frontline industrial supervisors.